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11.5. The release bearing, a fork of switching off of coupling and an axis of a fork - removal and installation

1. Remove the transmission.

2.1 Coupling elements - models with the mechanical drive of switching off of coupling
1 Bolts of fastening of a press disk to a flywheel
2 Press disk
3 The conducted disk
4 Fixing  clip  of the release bearing
5 Release bearing
6 Spring pin
7 Coupling switching off fork axis
8 Coupling switching off fork
9 Epiploon
10 Returnable spring
11 Washers


2. Flat-nose pliers get a fixing clip of the release bearing from a fork (2.1).
3. Get the bearing from a casing. Be accurate not to lose a fixing spring.
4. Check the bearing and if it rotates badly or with noise, it needs to be replaced.
The coupling switching off fork established on an axis

4.5a If there is enough place, beat out spring pins by means of a punch and the hammer


4.5b If the place is not enough, get a pin by means of a stripper - in the drawing the stripper of Mitsubishi (MD998807) is shown

1. Coupling switching off fork
2. Nut
3. Spring pin
4.MD99B807


4.5v After installation of a stripper, turn a head clockwise for removal of a pin


4.5g Elements of a fork of switching off and release bearing

1 Fixing clip
2 Release bearing
3 Spring pin
4 Axis
5 Returnable spring
6 Coupling switching off fork
7 Washer
8 Washer




5. Examine the ends of a fork on existence of excessive wear. For replacement of a fork beat out or get by means of a stripper a spring pin (4.5a, 4.5b, 4.5v and 4.5g) and remove a fork, a spring and washers.

4.6a Grease with high-temperature lubricant the specified areas
1 Lubricant


4.6b Establish spring pins by a section up
1 Section


6. Grease a nest of an axis of a release fork with high-temperature lubricant (4.6a), shift an axis aside and establish washers, a spring and a fork. Establish new spring pins (4.6b).

4.7a Grease with high-temperature lubricant the specified areas
1 Lubricant


4.7b Grease an internal flute of the release bearing with high-temperature lubricant


7. Grease the ends of a fork of switching off of coupling with high-temperature lubricant (4.7a). Also grease the internal  surface  of the release  bearing (4.7b) and install it on a fork.
8. Establish a fixing clip of the bearing.
9. Install the transmission on the car.
Fork of switching off of coupling with a spherical support

4.10 Elements of fastening of a fork of switching off of coupling with a spherical support

1. Fixing clip,
2. Release bearing
3. Coupling switching off fork
4. Spherical support
5. Fork cover


10. Examine the ends of a fork on existence of excessive wear and replace a fork if it is necessary (4.10).
11. Before installation of a fork grease contact surfaces.
12. Installation is carried out upside-down removals.