11:12. Replacement of covers and partition CV JOINT Internal CV JOINT and cover Ball hinge
1. Remove a half shaft from the car.
2. Establish a half shaft in a vice.
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11.3 Unbend fixing uvulas the screw-driver and remove a collar
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3. Remove the collars fixing a cover (11.3).
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11.4 Remove a lock ring...
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4. Remove a cover aside and remove a lock ring from an external holder (11.4).
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11:5á... then remove an external holder
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11:5í Elements of a half shaft and CV JOINT
1. A lock ring (always replace)
2. External holder
3. Lock ring
4. Cutting lock ring
5. Internal path of swing
6. Holder
7. Balls
8. Internal cover
9. Collar
10. Collar
11. Collar
15. External cover
13. External CV JOINT
14. Dynamic damper
15. Collar of a dynamic damper
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11.6 Remove a cutting lock ring from the end of a half shaft
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6. Remove a cutting lock ring (11.6).
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11.7 Mark situation establish internal a path of swing and a holder
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7. Make marks in an internal path of swing and a holder (11.7).
8. Remove the internal bearing from a half shaft.
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11.9 Get balls - be accurate not to scratch them
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9. Get balls from a holder (11.9).
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11.10a Combine ledges on an internal path of swing with openings in a holder...
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11.10b also remove an internal path of swing
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11.11a Examine an internal path of swing on existence of corrosion and scratches
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11.11b Examine a holder on existence of cracks, corrosion and scratches
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11. Clear all elements and examine them on existence of cracks, scratches or other damages (11.11a and 11.11b).
Assembly
12. Insert an internal path of swing into a holder.
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11:13 Establish balls in a holder
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13. Establish balls in a holder (11.13).
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11:14 Wrap up half shaft vents an adhesive tape not to damage a cover at installation
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14. Wrap up half shaft vents an adhesive tape (11.14). Establish a small collar and a cover on a half shaft, then shoot the film.
15. Establish an internal path of swing and a holder on a half shaft.
16. Establish a cutting lock ring in a flute.
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11:17 Fill a holder with lubricant
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17. Fill a holder with lubricant (11.17). Fill an external holder and a cover with the remained lubricant.
18. Establish an external holder into place and establish a lock ring.
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11:19 Adjust length the CV JOINT (distance between collars) before an inhaling of collars
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19. Wipe lubricant from a flute on an external holder. Establish a cover and adjust length of a half shaft (11.19).
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11:20 Release pressure from under a cover, having raised edge of a cover
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20. Let out the air from under a cover, having raised its edge the screw-driver (11.20).
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11.21a For installation of a new collar, bend the end of a collar...
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11.21b... also bend fixing uvulas
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22. Establish a new lock ring (11.7).
23. Install a half shaft on the car.
Tripodny hinge
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11:24 Elements of a half shaft and the CV JOINT with the tripod
1. Collar
2. Collar
3. Casing
4. Cutting lock ring
5. Tripod
6. Cover
7.
Collar dynamic damper
8. Dynamically damper
9. Collar
10. Collar
11. Cover
12. External CV JOINT
13. Lock ring
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24. Cut off collars and shift a cover (11.24). Make marks in a casing of the tripod and a half shaft, then remove a casing.
25. Wrap up the tripod a rag.
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11:26 Remove a cutting lock ring and remove the tripod from a half shaft
1. Cutting lock ring
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26. Remove the tripod from a half shaft, having removed a cutting lock ring (11.26).
27. Remove a cover from a half shaft.
28. Clear all elements of the hinge of old lubricant and examine them on existence of corrosion, scratches or damages.
29. Wind half shaft vents with a tape, then establish a small collar and a cover on a half shaft (11.14).
30. Fill a casing with a half of lubricant of a repair kit, and fill with the rest a cover.
31. Install the tripod.
32. Establish a casing.
33. Establish a cover into place and adjust length the CV JOINT (11.19). Establish collars and install a half shaft on the car.
External CV JOINT and cover Removal and partition
34. Remove the internal CV JOINT from a half shaft and disassemble it.
35. At repair of the left half shaft mark the provision of installation of a dynamic damper on a half shaft and remove it.
36. Remove a cover external the CV JOINT.
Check
37. Wash out the internal and external CV JOINT pure solvent and dry up them.
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11:38 Wash out and dry up the hinge, then turn a casing of the hinge and examine the surface of bearings on existence of wear tracks or damages - if balls, the internal path or a holder are damaged, replace a half shaft and the external CV JOINT
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38. Turn a hinge casing for receiving access to bearings and a holder (11.38). Examine the surface of bearings on existence of wear tracks. If bearings are damaged or worn-out, replace a half shaft.
Assembly
39. Establish a new external cover on a half shaft. Fill the hinge and a cover with lubricant. Establish new collars.
40. On the left half shaft establish a dynamic damper.
41. Clear and assemble the internal CV JOINT, then install a half shaft on the car.